ZTrak (AT22) User Manual and Installation Guide

 

Introduction

Zonar ZTrak : Battery-Operated Asset Tracking

Designed to withstand harsh outdoor environments and equipped with an exceptional battery life, Zonar’s ZTrak is an ideal solution for managing assets that will be deployed for long periods without maintenance needs. With ZTrak, your equipment can be located easily and reliably.

Tough and Reliable ZTrak provides ruggedized, long-lasting GPS locating capabilities in one simple-to-install device.

Long Battery Life Dependable asset tracking with 10 years of battery life based on two pings per day. The ZTrak supports Energizer Ultimate Lithium L92 batteries that can be bought off shelf for ease of replacement.

Intelligent Motion-Based Tracking With a built in accelerometer the ZTrak can record a location point every 5 minutes and upload a batch of 6 location points every 30 minutes while an asset is in motion.

Theft Recovery Mode  When activated ZTrak can provide a near-real-time call rate at once per minute for up-to two consecutive hours.

Web-based Locating  Companies can monitor asset location efficiently and easily through Zonar’s Ground Traffic Control™. This web-based asset management portal provides pinpoint location reports with just a few simple clicks.

Major Features

• Up-to 10-year battery life expectancy at two position updates per day. For more information about battery life expectancy refer to our Battery Matrix on the ZTrak (AT22) FAQs.
• Intelligent motion-based tracking
• Theft Recovery Mode dynamically tracks stolen assets through a high-frequency position report recovery mode
• IP67 rating - sealed and rugged enclosure
• Operating temperature range of -30˚ C to 60˚C (- 22˚F to 140˚F)
• Built-in cellular and GPS antenna for easy installation
• No external wires or cables

Placement and Orientation

• Choose a location that will optimize the following conditions:
  • The device must ideally have a clear, unobstructed view to the open sky for best GPS reception.
  • Where the device is less likely to be physically damaged.
  • Where the device is less likely to be easily identified by a potential thief.
• Avoid installing the ZTrak in a metal enclosure.
• Avoid installing in a location that will result in prolonged elevated temperatures (i.e. direct view of sunlight with no ventilation).

Associate the ESN to the Asset

Properly associate the ESN (also known as GPSID) from the affixed label to the asset number in Ground Traffic Control™ as follows:

1. Log in to Ground Traffic Control with your organizational account and password.
2. From the main menu click Manage, then go to Assets and click Assets.
3. On the Manage Assets page, click Add.
4. On the New Asset dialog, enter the Asset No. and complete the other required fields.
5. In the GPS Id drop-down, select the GPS Id that matches the one listed on the ESN label on the bottom surface of the Zonar ZTrak.
6. Check the Asset Status field and make sure that it's set to Active.
7. Click Save.

For software usage refer to the Ground Traffic Control ZTrak Location (Legacy) guide

Installation

The ZTrak (AT22) will be delivered with both its SIM active and batteries installed.

Do NOT perform an installation of ZTrak on an asset before assigning the IMEI to an asset in Ground Traffic Control.

1. Determine optimal mounting, preferably with top of unit facing towards the sky.
2. Center punch and drill two mounting holes.
3. If needed, apply RTV sealant inside the mounting holes.
4. Bolt, screw or zip-tie the device to the vehicle, container or asset (do not over-torque hardware, this may crack the housing). Adhesives such as 3M VHB tape could also be used depending on the asset.

Battery Replacement

1. The screws to open the case are on the bottom of the ZTrak case. Remove the device from its mount location to access the screws.
2. Use a Posidriv bit if available to loosen the screws. A regular Phillips bit may be used, but use caution as it may strip the heads.
3. Replace the batteries using Energizer L92 lithium AAA batteries. These batteries are best suited to the usage needs of the device, and using any other brand or type of battery will void the warranty.
4. When replacing the case, tighten the case firmly (to a torque of 0.7Nm) to ensure the gasket has a firm seal.

If a torque wrench is available, tighten the screws with a torque of 5 in/lbs. +/- 0.5.

System Check

Confirm that the unit is working properly in Ground Traffic Control™ as follows:

1. From the Ground Traffic Control main menu click Reports, then go to GPS Track and Trace and click Ztrak.
2. On the Ztrak reports page, click Ztrak Asset History.
3. Select the asset from the Asset No. drop-down.
4. Select a Date Range and click Generate Report.  
5. View the Asset History Results for the report. If your asset is displayed here, for Map or List view, this indicates that your asset is active.

System Components and Specifications

BATTERIES

POWER